Tooling & Production December 2005

"Shop Talk with Steve Rose"

The Author, Steve Rose

Trigonometry made easy, part 3

We’ve been discussing trigonometry.  Trig can be easy when you break it down and follow the steps outlined here.

 

Step #1:         Draw a 90º triangle; this step is often the most difficult.

Step #2:         Label two sides of the triangle, "the known side and the needed side".

Step #3:         Select the correct trig rule

Step #4:         Calculate the unknown.

Over the past few months we’ve reviewed drawing a 90 triangle.  We’ve labeled only two sides of the triangle and selected the correct trig rule based on the two labeled sides.

The only step left is to solve the problem.

This is the part we’ve been using.

 

 

 In last month’s issue the triangle was labeled as shown.

   

   

 With the sides labeled opposite and adjacent, the tangent rule was selected.

 

tangent rule       tangent of the angle = side opposite ÷ side adjacent

 

To solve the problem, simply replace the words with the value of the side of the triangle.

 

Tangent rule          tangent of the angle =  0.876 ÷ 1.2510

 

Perform the mathematical function.        Tangent of the angle = 0.7002

 

 

 

 

 

 

Use the calculator’s 2nd function to determine the size of the angle.  (Your calculator may operate differently, but many operate by using the following sequence.

0.7002         

 

The use of the tangent rule allows us to calculate the size of the angle.  For this part, the angle is 34.9997º.

 

Follow these four steps and you can solve most all machine shop trig problems.

 

In our business, we analyze prints and use trig to calculate part dimensions in an effort to program the part.  Sometimes the process is reversed.  Here’s a twist on the trig process.

 

Here is a program to turn the profile of the part shown.  Use the program to calculate the size of each angle. 

 

Part Program

G00     X0.900           Z0.050 ;                     ( start )

G01                            Z0.           F0.008 ;     ( blend face )

            X1.0637                                            ( first chamfer start )

            X1.2000         Z-0.0682                    ( cut chamfer )

                                   Z-0.2851                    ( start angle A )

            X1.000           Z-0.6583                    ( plunge angle A )

                                   Z-1.8341                    ( turn 1.0 dia. )

            X1.5753         Z-2.3750                    ( turn angle B )

            X2.800                                              ( face up )

 

 

Remember to work step-by-step for each angle using the 4 steps shown above.  Check our web site for the results (www.cnc-training.com).  Good luck!